Commercial production of flexible foam products spread across Europe by 1954, ushering in an era that led to its use by the North American Space Agency (NASA) for its space flight cushioning needs in 1966.
The international furniture community ultimately adopted foam as a cleaner, more sensible option to traditional stuffing materials like animal hair.
Over time, foam products have become lighter, more durable and more versatile, which is why your desire to replace old foam with new is an ideal way to extend the life of your upholstered furnishings.
In this article we will be describing 20 trusted online stores to buy foam material for any project you want, like creating custom cushions, replacing old couch cushions and anything you desire.
Table of Contents
- 1. Foam Order
- 2. Sailrite
- 3. Custom Foam
- 4. Foam by Mail
- 5. Amazon
- 6. The Foam Factory
- 7. Cushion Source
- 8. Buy Foam
- 9. Foam N’ More
- 10. Foam Online
- 11. Foam Outlet
- 12. Colonial Foam
- 13. Heritage Components
- 14. UFO Fabrics
- 15. Cushions Xpress
- 16. A1 Foam and Fabrics
- 17. Foam Touch
- 18. Foam Products
- 19. GuildCraft
- 20. Foamite
- What is the best foam density for couch cushions?
- Which type of foam is best for sofa?
So easy to navigate, a precocious child could order foam from this online resource.
You visit the website and follow 5 steps to input sizing information, choose the grade of foam you seek and wait for replacement couch cushions to arrive on your doorstep.
The process includes measuring your cushions, picking the shape you require from 34 choices that are so eclectic, they even include yacht and chaise lounge options.
You can either order the fabric directly from this company directly or buy it in your neighborhood if you prefer to see your textile in person rather than on the company website.
This interactive website gives you access to foams for any interior upholstery project, including dry marine and RV cushions.
Become an expert on all aspects of foam, from uses and special features by considering Sailrite’s types, firmnesses, thickness and sizing before you buy.
Experts will try to sell you on their High Density Upholstery Foam products that come in medium, firm and extra foam options, noting that the company commitment includes helping DIYers to differentiate between foams so they get the right one.
You’ll also get tips on how to go about the job, just in case you’re new at it.
Custom Foam has been around since 1954 – long before shoppers counted on the Internet to find goods and services.
This company is in the business of helping consumers revitalize their furnishings. “We replace the foam on a variety of home products that are worn out,” so whether your dog’s bed could use a makeover or you seek a custom-made mattress, Custom Foam’s product mix includes a choice of 3 foam grades:
Occasional use, firm and really firm.
“About 80-percent of our customers go with the Really Firm foam for their seat cushions,” they say.
If your problem cushion gives you access to the interior via a zipper, it may be rehabilitated on the day they receive your order.
Foam by Mail is in the business of helping you order replacement seat and sofa cushions to “breathe new life into your furniture.”
You’ll also get a tutorial on “dimensional tolerances” so your order is precisely cut once you browse the 11 icons representing available shapes.
“Custom cushions cannot be accepted for return unless there is a product defect or a manufacturing error,” they warn site browsers and if your job requires foam measuring up to 76- by 82-inches for oversized cushions, you can expect glue to be used to craft your foam.
Further, the thickest foam carried by Foam-by-Mail is 6-inches. If you want your cushion filled with thicker foam, it will have to be pieced thus also requiring glue.
In some cases you may have to pay a gluing charge!
Scroll through the site’s product listings and apply filters for related searches that allow you to refine your search for the ideal foam your project requires.
Unlike other websites hosted by manufacturers and upholstery companies, you can tap into reviews written by both satisfied customers and those who are anything but.
Pricing is all over the spectrum but your familiarity with Amazon could make choosing and ordering a breeze.
Use the information on the left side of each page to specify (or eliminate) manufacturers, avoid badly-reviewed options and compare pricing, especially if you’re on a tight budget and plan to replace the foam yourself.
This family-owned enterprise boasts 30 years of operation as “a global presence in the industry, fabricating and distributing a broad range of foam, rubber, sponge and upholstery products.”
Promising to “Foam Your World,” professionals work on both consumer and commercial projects via state-of-the-art computer-driven technology.
Use the foam product menu one the left side of the Foam Factory’s home page to choose the option that meets your needs and enjoy free shipping for orders totaling $75+. If you find a better price, contact these folks and they may match it.
Founded in 2004 around the belief that every customer is unique and that American-made products are best, this company showcases a diverse staff of sewers, professional designers and “web-savvy” development team members.
Offering customers more than 1,000 different fabrics, Cushion Source can put a rush on jobs if time is a problem since it offers quick-ship options.
In 2013, Cushion Source diversified its product line, adding custom bedding, so be sure to peruse the entire website if you’re interested in seeing the full extent of the company’s current inventory.
Prioritizing quality and service above all else, the Buy Foam staff takes the worry out of buying foam online by offering 15 types of hand-picked, high-quality foam products that run the gamut from outdoor foam padding for boats to replacement foam for beds and mattresses.
Visit the home page to start browsing, choose from 6 icons representing popular foam shapes and move on to the company’s inventory to select the shape and grade you want.
If you seek the ultimate foam, look into the XL foam series, a product category that’s very popular with shoppers because it holds its shape for up 10 years with proper care.
Offering various grades of high-quality foam appropriate for upholstery, arts and crafts, mattresses and foam packaging, Foam N’ More serves commercial businesses and consumers, offering wholesale and retail pricing.
These resources product offerings are so eclectic, you can even stipulate noise-reduction foam products.
Foam N’ More goes beyond supplying foam. They sell cornices, window treatments, headboards, wall panels, bay window cushions and rebounded foam used to rehabilitate benches and ottomans.
They also manufacture medical foam products that include back relief pillows, so if you’re in the market for those, too, this company could be your one-source solution.
Established in 1961 as a storefront, Foam Online now serves all 50 states by offering “a variety of furniture refurbishing, reupholstering, antique reconstruction and custom decorating services.”
You’ll experience plenty of product diversity when choosing from 8 existing foam pattern shapes or customize your order using the company’s one-click shopping experience.
If you’d like to know more before making a buying decision, preview Foam Online tutorials that explain the differences between charcoal, closed cell, dry fast, high density, high resilience, latex, memory, polyurethane and re-bond foam types.
For folks more interested in price than education, the foam clearance menu option is a must read.
Foam Outlet professionals explain that open-cell polyurethane foam is an oil by-product thus the price and availability of foam products is frequently tied to oil production and oil prices, explaining why you could run into a wide range of prices when you shop.
Foam Outlet prides itself on specializing in the sale of 22 and 32 ILD foam that comes in three levels of firmness (15/35/45/65 ILD).
Everything you order from them comes with a lifetime guarantees. To get your couch pillow foam replaced, bring them to their New Jersey headquarters so they can estimate the old fashioned way: by taking measurements before quoting the job.
“Every cushion is finished by the end of the workday,” say Foam Outlet professionals, so if you’re in New Jersey and you’re in a rush, you’re in luck.
Colonial Foam has been cutting custom foam for three decades and catering to decorators, homeowners and commercial enterprises.
Extolling the virtues of refurbishment over replacement, Colonial Foam serves the needs of doctors and chiropractors whose need for top-quality foam is especially important.
Looking for a resource for your DIY projects? In addition to foam, you will also find dark foams, 55-gallon bags of foam pieces, laminate upholstery supplies, welt cord, spray glue, fiber board and 12-ounce bags of fiberloft, (a lose synthetic cotton).
If you’ve got a special project, these folks can help because they even sell replacement dog bed inserts and foam used to replace church pew cushions!
Heritage Components’ foam inventory is minimal and includes just six options for shoppers looking to replace the foam in their cushions.
You can choose from 3 thicknesses of Scrim Foam, polyester wrap and stockinette plus pre-formed seat cushions measuring 20-inches long and 22-inches wide.
Heritage’s specialties are furnishing components like chair legs, castors, cups and accessories that run the gamut from adhesives and tools to hardware and springs.
The only “jobs” Heritage undertakes are fashioning made-to-order legs, bar stool rings and brass components. Did we mention the fact that this is a U.K.-based resource?
UFO Fabrics is all about “breathing new life” into furniture cushions, so this California outlet stands ready to tackle the most complicated foam replacement job.
Craftsmen are skilled at all aspects of upholstery and offer services that include rehabilitating cushions or starting from scratch.
Upholstery textiles stocked by UFO are impressive. Their claim to fame? Having the “largest selection of indoor and outdoor upholstery fabrics in San Diego County” that includes fabrics, plastics, laminates, canvas, nylon and marine textiles.
Bring your cushion(s) in for an in-person job estimate to bring your couch seating back to life, especially if you have a traditional project since “build-from-scratch” jobs are accepted on a case-by-case-basis only.
Cushions Xpress returns couch cushion to their former glory from their facility in Florida.
As a division of the United Pillow Manufacturing company, customers enjoy 15+ years of retail operation before the internet made ordering directly possible.
Promising high quality and low pricing plus the convenience of shopping from home and fast shipping times, you’ll be asked to choose from a long list of “made in the USA” components since none of the foam sold by Cushions Express are sourced from abroad.
The list of foam filling materials, shapes, sizes and ordering information appear on one website page that includes a primer on “dimensional tolerances” so your order is precise when it’s cut.
Pay for your order without reservation since the Cushions Xpress website uses high encryption that safeguards your payment method from being hacked.
What started as a storefront in 1958 by a couple of California school teachers has grown into a 35,000 square foot warehouse that remains a family business despite product diversification that now numbers in excess of 14,000 unique SKUs.
Inventory includes adhesives, burlap, buttons, casters, chair glides, textiles, ticking, braid plus a small selection of foam rolls ranging in thicknesses between 1/8th-inch to ½-inch.
If you’re looking for thick slabs of foam that are ready to slide into cases to replace your existing filler, this company isn’t likely to be your first choice but don’t lose the URL address if you love to undertake all types of foam DIY projects.
Foam Touch’s website allows you to select from 6 thicknesses (1- to 6-inches), 4 widths (18- to 36-inches) and 5 lengths (24- to 120-inches).
Browse 6 pages of options to find the replacement foam you seek. Choose from a buffet of shapes to find the one that suits your needs, fill a virtual cart, pay for your order and wait for it to be fulfilled.
Foam production overseas has taken a beating due to shortages and delay time due to the pandemic, so if you order from Foam Touch, be patient, especially if you need a custom cut that adds time to the process.
Order from existing inventory and you’ll have 30 days to return it if there’s a problem, but if you ordered a custom cut, you can’t return the product.
Located in west Florida, Foam Products prides itself on inventorying the mother lode of upholstery products, so whether you’re rehabilitating a couch cushion or building one from scratch, you’ll find pillow forms, Dacron polyester batting, welt cord, zippers, webbing, staples, deck denim, burlap, polyester fill, padding, notions, staple guns, fasteners and so much more, you could spend hours navigating their product mix.
Established 25 years ago, Foam Products sells 5 categories of foam that are rated from soft to EZ-DRI firm.
There’s a flat rate shipping fee of $29 (applied to 1 or 100 pieces) per order. Accordingly, the company claims it can fulfill your order in 7 days.
GuildCraft offers 6 foam categories that are appropriate for couch cushion replacement projects.
The company’s product selection is relatively small because it is currently focused on developing EPS cake pan shapes that are marketed under the brand name “Cake Dummies.”
That stated, GuildCraft still stocks EPS cubes or “peanuts” plus bean bag filler. If you’d like to do business with them, they “can refill and re-stuff your existing cushions with the appropriate density of urethane foam,” but don’t make the mistake of using the same order form if you in the market for cake and couch foam since these divisions operate on different ordering systems.
Foamite is in the business of manufacturing quality foam products for the furniture, bedding, automotive and packaging industries, stocking an impressive 45 grades of flexible polyurethane foam ready to be cut, shaped and finished to whatever specifications you require.
While the company’s current emphasis is on their mattress line – the Swiss Sensal mattress filled with a mix of Koosh Natural foam, intelligent iFoam and NeoGel – you’ll be impressed by the shapes and grades of foam this company stocks as well as the fast turnaround from order to delivery that could take as little as two days.
Get factory direct pricing and ordering help on the site if you need additional assistance.
What is the best foam density for couch cushions?
Furniture industry professionals agree that the best foam density, usually labeled “high-resistance,” are products measuring between 2.8 lb and 3 lb per cubic feet.
This density not only delivers extra bounce but it rebounds fast. Further, as the heaviest foam on today’s market, comfort is assured, especially for those seeking sturdy support and foam that last for eight to 10 years before it needs replacing.
Which type of foam is best for sofa?
Memory Foam remains the favored option of people given choices because while it’s expensive, nothing surpasses it for comfort.
Not only does memory foam conform to a sitter’s body, but because this type of foam is a visco-elastic substance, it acts like a liquid, rebounding like water.
Dense, supportive and a boon to sore muscles, memory foam rarely disappoints, so you may not mind spending a little more for it.
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